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Design of refrigerating warehouses

An enterprise that uses refrigeration equipment for the storage of goods is called a cold storage facility. This definition is clearly recorded in normative legal documents. Perishable, chilled, frozen products are stored in the refrigerated warehouse, which are later delivered to retail outlets and public catering facilities.

Currently, according to GOST, the capacity of refrigerated warehouses is divided into three categories:

  • less than 250 tons;
  • from 250 to 700 tons;
  • more than 700 tons.

During the design of refrigerated warehouses, depending on the types of products to be stored and their volumes, the method of placing the goods is determined. Racks or pallets can be used for this. Storage "bulk" is still used.

During design, the following is also calculated:

  • product stacking density;
  • distance to walls;
  • height;
  • aisle width depending on the type of special equipment used for loading and unloading products.

In addition, a scheme of necessary technological processes is developed, warehouse flows, areas of all necessary premises and technological zones are determined. The capacity of the future refrigeration equipment, which is expected to be installed in the warehouse, is also calculated. For this purpose, summation of all heat inflows coming from the company's personnel, special equipment, light sources, fencing and door structures is performed. During design, ways to reduce heat inflows are always considered.

Design norms of refrigerating warehouses

Company "Gutman Construction"

Most often, the refrigerating warehouse is divided into separate chambers, in which certain temperature storage regimes are created. They are equipped with special devices that measure both temperature and humidity. At the same time, cameras in which the temperature drops below zero are additionally equipped with alarms that respond to the presence of a person.

The height of the product storage stack depends on the size of the refrigeration unit. At the same time, the strength of the container and the maximum possible load per 1 square meter must be taken into account. meter overlap. Stable and dense stacks are used for all products except chilled meats and cheeses, which do not have a container. At the same time, there should be no protrusions on the side of the stack facing the passage or passage. A label of the prescribed form is attached to each batch of products. Its fixation is performed from the side of the passage or passage.

If there are no pallets in the cold store, then rails are used in this case. They are placed on the floor of the cell. At the same time, there should be a distance of 100-150 mm between them. When a chamber is used in the warehouse, the width of which is from 12 to 18 m, it is necessary to provide for 1 passage. If its width is greater, then in this case there should be one passage for every two six-meter spans. Its width should be 1600 mm.

It is allowed to use inventory, equipment and containers in refrigerated warehouses if they were made from materials approved for use by health authorities. Racks, grates, containers, pallets, carts and even electric cars made of metal must be treated with anti-corrosion compounds.

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MAIN DIFFICULTIES AND ERRORS

during design preparation

The main difficulties and mistakes
with independent design:

  1. Lack of an agreed project of the Sanitary Protection Zone (SZZ)
  2. Lack of metering devices and objective (calculated) data on the required productivity.
  3. Lack of title deeds to the land.
  4. Inaccuracies in the preparation of the Terms of Reference: all the necessary studies were not taken into account, the documents listed above were not taken into account.
  5. The justification of the price was performed incorrectly, on the basis of commercial proposals of non-specialized organizations, without taking into account the fulfillment of the requirements of technical conditions, the need for inspection of buildings and structures, etc.
  6. Surveys, research, and design are performed by different companies, which causes delays and additional work.

 Decisions from
Company "Gutman Construction":

  • We will analyze the existing situation, prepare the Terms of Reference for the SZZ project. If necessary, we will execute the project of SZZ and agree on it.
  • We will collect all the necessary data, make calculations and submit it to the customer for consideration. If necessary, we will temporarily install metering devices.
  • We will help in the preparation of documentation, if necessary, we will include it in the TOR for design.
  • We will analyze the existing situation and prepare the correct technical task.
  • We will prepare an estimate for design and exploration works and surveys, based on basic price guides.
  • We have considerable experience and qualifications for the organization of a full range of design and search works. Company "Gutman Construction" has SRO permits for both design and exploration work. We are guaranteed to provide a positive conclusion of the examination and support during SMR.

The cost of project development

The best offer from Company "Gutman Construction"

Company "Gutman Construction" uses a time-tested method to determine the basic (initial) cost of design and estimate documentation and exploration works: drawing up an estimate for the PVR according to the basic price guides. The estimated cost of design and research works is a justified initial cost of works, which is specified in the process of clarifying the scope of works and negotiations. The cost estimate for the PVR drawn up according to the basic price guides can be the justification of the price during the tender procedure in accordance with the legislation.

Also, we facilitate the attraction of credit funds for the implementation of energy service contracts (energy efficiency) and environmental projects.

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By starting cooperation with us You save:

Costs
on construction and assembly works
Based on variant design and modern technologies, we select the optimal solution. 3D modeling technologies help to avoid overspending of materials and minimize the possibility of mistakes.

Costs of design and research worksAt the same time, you get a high-quality project that allows you to realize your idea on time. Thanks to the comprehensive approach, all in one hand (collection of initial data, survey and measurements, research) and the experience of our specialists, we can optimize costs and offer you a competitive price.

Time during construction and assembly worksThe solutions adopted by our engineers and architects are not only reliable and aesthetic, but also thought out from the point of view of convenience and speed of implementation (flexible solutions from the point of view of execution of works).

⚠️ . As part of the design contract, we always prescribe warranty obligations and material liability for failure of deadlines.

We will prepare all technical tasks

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For designing

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For inspection

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For research

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To develop a scheme

Specialists of Company "Gutman Construction" are ready to help at all stages of decision-making, both at the stage of considering the project concept and when considering options for the reconstruction of existing buildings and structures. At the stage of design preparation, prepare technical tasks for design and the necessary searches. And also to prepare estimates for design and research based on basic price collections (justification of the price for the competition).

How do we design?

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The customer's idea

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Preparation of pre-project solutions and design options

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Development of a technical and economic feasibility study (FES)

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Protection of basic decisions before the customer, selection of the best option

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Preparation of detailed specifications for project development, engineering studies, survey

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Project development - stage "P"

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Examination of design and estimate documentation

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Development of working documentation and approval

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Author supervision

Everything is ready! 😀 The customer's idea has been realized!